The Peddinghaus 510-DGA miter band saw is a powerful tool designed for precise cutting․ This band saw is known for its efficiency and versatility in material processing‚ making it a valuable asset for any fabrication shop․
Overview of the Peddinghaus Brand in Steel Fabrication
Peddinghaus stands as a world leader in structural steel fabrication technology‚ offering a competitive advantage to its users․ Their machines‚ like the 510-DGA‚ optimize tonnage capacity while requiring minimal operator intervention․ The brand is renowned for producing durable and efficient machinery designed to streamline steel processing․ Peddinghaus equipment is built for speed and longevity‚ integrating seamlessly into various production lines․ Whether part of a larger CNC system or used as a standalone solution‚ Peddinghaus machines uphold high standards in the steel fabrication industry․ The company’s focus on advanced technology ensures that fabricators can enhance productivity and achieve superior results consistently․
Key Features and Capabilities of the 510-DGA
The 510-DGA boasts a double miter design‚ allowing for precise 45º and 60º angle cuts․ It offers both program command and manual input for miter cutting control․
Double Miter Cutting Design (45º and 60º Angles)
The Peddinghaus 510-DGA is engineered with a double miter design‚ a key feature that enables cutting at both 45º and 60º angles․ This capability extends to both the right and left orientations‚ providing comprehensive miter cutting options․ This design allows for a wide range of angular cuts‚ enhancing the saw’s versatility and accommodating diverse fabrication requirements․ The double miter functionality ensures that the 510-DGA can handle complex cuts with ease‚ making it a valuable tool for structural steel fabrication and other applications that require precise angled cuts․ The ability to perform these cuts accurately and efficiently makes the 510-DGA a leader in its class․
Miter Cutting Control⁚ Program Command vs․ Manual Input
The Peddinghaus 510-DGA miter band saw provides flexible control over its miter cutting capabilities‚ offering both program command and manual input options․ Operators can execute precise miter cuts using programmed instructions via the saw’s control system‚ ensuring consistent and repeatable results․ Alternatively‚ for more customized or one-off cuts‚ the saw allows for manual input into the control system․ This dual approach offers versatility‚ accommodating both automated production runs and unique project requirements․ The seamless integration of both program and manual control options allows for maximum operational adaptability‚ catering to a wide array of user needs and preferences‚ enhancing the saw’s overall utility․
Material Clamping System and Blade Proximity
The Peddinghaus 510-DGA features a material clamping system strategically mounted in close proximity to the saw blade․ This design ensures enhanced rigidity and stability during the cutting process‚ minimizing vibration and optimizing cut quality․ By securing the material tightly and close to the cutting zone‚ the clamping system contributes to improved blade life and more accurate cuts․ The close blade proximity also aids in smooth material entry and exit‚ preventing unnecessary movement or deflection during the cutting cycle․ This combination of secure clamping and optimal blade positioning is critical for achieving high-precision cuts and maximizing the efficiency of the 510-DGA band saw․
Operation and Functionality
The 510-DGA offers both automatic and manual cutting options․ Automatic features include speed and feed control‚ while manual cutting relies on a laser line for reference․
Automatic Cutting Features⁚ Speed and Feed Control
The 510-DGA boasts advanced automatic cutting features that enhance productivity․ It has a rapid advance blade approach which helps reduce cycle times․ The automatic material sensing feature allows for efficient setup and operation․ It also features automatic cutting speed transition‚ ensuring optimal blade performance․ Feed compensation during the cut maintains consistent cutting quality․ The saw also has end-of-cut sensing which retracts the blade automatically‚ saving time and increasing efficiency․ A precision ball screw feed mechanism allows for accurate feed rates‚ extending blade life and improving cut quality‚ making the automatic cutting process reliable and precise․
Manual Cutting Using the Laser Line Reference
For situations where automatic cutting is not ideal‚ the 510-DGA provides a user-friendly manual cutting option․ The saw has an intuitive laser line reference which guides operators for precise alignment before initiating a cut․ This feature ensures ease of use‚ regardless of the operating requirement․ The laser line reference allows operators to quickly and accurately position material for manual cuts‚ making the process more efficient․ This manual cutting functionality provides flexibility and control when needed‚ enabling operators to handle specific cutting requirements with ease and precision․ The laser guide enhances accuracy and minimizes errors․
Technical Specifications
The 510-DGA features a 10 HP blade drive motor and a blade size of 204․15 x 1․6 x ․05․ It offers an infinitely variable blade speed from 50 to 492 FPM with a 3-degree attack angle․
Blade Drive Motor and Blade Size
The Peddinghaus 510-DGA miter band saw is equipped with a robust 10 HP blade drive motor‚ ensuring sufficient power for demanding cutting tasks․ The blade itself measures 204․15 x 1․6 x ․05‚ specifically engineered for sawing structural steel profiles․ This combination of motor power and blade design allows for efficient and precise cutting operations‚ contributing to the machine’s overall performance and reliability․ The blade’s specifications are critical to its cutting capabilities and longevity‚ ensuring consistent results during fabrication processes․ The motor and blade are designed to work in tandem for maximum cutting efficiency․
Cutting Feed Rate and Blade Speed
The Peddinghaus 510-DGA miter band saw features an infinitely variable blade speed ranging from 50 to 492 FPM‚ allowing for optimal cutting performance across different materials․ The cutting feed rate is also adjustable‚ ranging from 0 to 20 IPM‚ providing precise control over the cutting process․ This flexibility in both blade speed and feed rate ensures efficient and accurate cuts‚ contributing to the machine’s versatility in various fabrication applications․ The adjustable settings also help to optimize blade life and cut quality‚ ensuring consistent results․ The ability to fine-tune these parameters is essential for achieving desired cutting outcomes․
Maintenance and Support
Accessing manuals and technical documents is crucial for proper maintenance․ The 510-DGA utilizes a minimum quantity lubrication system․ Regular maintenance ensures the saw’s longevity and performance․
Accessing Manuals and Technical Documents
Locating the correct manuals and technical documentation is essential for the proper operation and maintenance of the Peddinghaus 510-DGA․ These documents offer detailed instructions regarding setup‚ operation‚ troubleshooting‚ and safety procedures․ Users can often find these resources online via the manufacturer’s website or through authorized distributors․ Furthermore‚ they include vital information regarding recommended maintenance schedules‚ parts identification‚ and technical specifications․ These resources also provide guidance on how to perform repairs and replacements․ Consulting these documents is a vital step in ensuring the longevity and reliability of the band saw․ They help avoid errors and ensure efficient and safe operation of the machine․
Lubrication System and Coolant
The Peddinghaus 510-DGA utilizes a Minimum Quantity Lubrication (MQL) system‚ which applies a vegetable oil-based lubricant directly to the cutting surface․ This system eliminates the need for traditional water-based flood coolants‚ reducing costs and being more eco-friendly․ Proper lubrication is essential for the saw’s performance‚ extending blade life and ensuring high-quality cuts․ The MQL system also minimizes mess and reduces the risk of rust and corrosion․ Regularly checking and maintaining the lubrication system is key to preventing premature wear and tear on the blade and cutting components․ Always follow the manufacturer’s recommendations for lubricant type and application․
Applications and Benefits
The 510-DGA band saw is ideal for structural steel fabrication‚ boosting productivity․ Its precision and speed are advantageous for various cutting tasks‚ integrating well with other Peddinghaus machinery․
Advantages in Structural Steel Fabrication
The Peddinghaus 510-DGA offers significant advantages in structural steel fabrication due to its robust design and precise cutting capabilities․ Its double miter functionality‚ accommodating 45º and 60º angles‚ enhances versatility․ The saw’s ability to be controlled via program commands or manual input provides flexibility for different project needs․ Rapid advance blade feed rates and superior clamping contribute to faster‚ more efficient cutting processes․ The integration of a laser line reference further ensures precise cuts‚ reducing material waste and improving overall productivity․ The 510-DGA’s design minimizes vibration‚ leading to improved cut quality and extended blade life‚ making it a cost-effective solution for steel fabrication․
Integration with Other Peddinghaus Machinery
The Peddinghaus 510-DGA miter band saw is designed to seamlessly integrate with other Peddinghaus machinery‚ enhancing workflow and overall efficiency․ It can be effectively paired with drill lines and CNC layout marking machines‚ creating a cohesive production system․ This integration allows for a streamlined process where materials move smoothly from one stage to the next‚ reducing handling time and improving accuracy․ The 510-DGA’s ability to work in tandem with other Peddinghaus equipment ensures that each machine contributes to a unified production process‚ optimizing output and minimizing downtime․ The result is a more efficient and productive steel fabrication environment․